DESIGN FOR MANUFACTURING
DESIGN FOR MANUFACTURING
Whether your project is at the idea stage or is fully developed with a fullprint specification. The engineers at Ideal Welding Solutions use the latest solid modeling and machine-utilization software to ensure each project is optimally designed for the best-manufacturing process. The design for manufacture process integrates quality specifications, shorten production time, reduces waste and minimizes costs. This results in a better product, manufactured to meet or exceed your expectations.
STEP 1: REQUEST CONSULT
Our engineer will work with you to examine your project's scope, review existing files, and address any specific requirements or challenges. We understand the value of your intellectual property, which is why we're more than happy to sign an NDA agreement.
STEP 2: DESIGN/DEVELOPMENT
After understanding your needs, our team of skilled engineers and designers will work with you to create 2D or 3D models that meet your needs. We offer a collaborative approach to design and development, ensuring that the final product meets your specifications.
STEP 3: REVIEW & DELIVERY
When the design is finalized, we will provide you with high quality renderings and files of your project.
From here your project will be ready to move forward to the next stage of manufacturing or development.
REQUEST A CONSULTATION
IN NEED OF MANUFACTURING DESIGN SERVICES ?
HOME IMPROVEMENT
We’re able to design and install different metal features to your home that can help increase monetary value to your property and add aesthetic beauty.
PLASMA & LASER CUTTING
Our plasma & laser cutting service is a fast and efficient way to cut 2d designs. CNC plasma & laser cutting is great for one-off parts and large production runs because of the low setup & cycle times. Our plasma & laser cutting machines are capable of cutting through a wide range of ferrous metals & creating complex, high quality, sheet and plate parts.
WELDING & FABRICATION
Our team is AWS D1.1 Structural Certified. Our welding and fabrication department includes MIG, TIG and STICK welders. We’re able to weld steel, stainless steel, aluminum and galvanized. There is no project too big or too small.
CNC MACHINING
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MAXIMUM RANGES
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X-59", Y- 29" Tabel
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weight 1,300 lbs.
CNC HORIZONTAL LATHES
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I.d's/O.D's, Grooving
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I.d's/O.D's
MAXIMUM RANGES
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20"Diameter swing 52"
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length, Bore depth to 7.5
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for drill size less than 2"
ROD FORMING
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up to 1-1/2" in diameter​
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Maximum Ranges X-40"
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Z-40"
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360 Degree Rotating Clamping bed
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CNC MILLING CENTERS:
Milling keyways and circular interpolates; facing, and drilling.
VERTICAL MILLS MILLING:
Keyways & slots
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MAXIMUM RANGES
: X-36", Y-18", Z-17",
Bore to 7" diameter:
square blocks,
wear pads, fabs,
fixtures.
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LATHES:
Threading, Boring, Turning, Grooving, Facing Buffing
Maximum Ranges: 25" Diameter Swing, 120" Part Length, Bore Depth to 24"
DRILLING: DRILLING & TAPPING
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Maximum ranges: 2.5"
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Diameter drilling
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Circular interpolate any size
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Deep hole Drilling to 20", Tapping to 3"
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TPI with single point tool cut any size
GRINDING: MAGNETIC CHUCK GRINDING
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Maximum Ranges: 16" Wide X 40"
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Length x 15.5" High
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Table weight 750 lbs
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Grind Flat +- .0005 Finish
SAWING
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Sawing of most sizes square or round
FINISHING
We provide our customers with top quality metal finishes with a competitive turn around time and cost. We work with different types of metals including aluminum, stainless steel, mild steel, bronze, zinc, brass, copper, etc. We also offer paint and powder coat finishes.
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OUR FINISHES CONSIST OF:
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Deburing and Grinding
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#3: Rough brush finish
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#4A: Dull brush finish
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#4B: Satin
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#6: Smooth brush finish
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#7: Polishing and buffing
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#8: Polishing, buffing, color to a bright finish (mirror like finish)
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Paint color finish
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Powder coat finish